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'name' => 'Product Design & Development',
'content' => '<div class="entry-content"> <p><span style="color: #4f81bd;"> “<span><span><span>Design for cost reduction, design for manufacturability, design for performance.”</span></span></span></span></p> <p><span><span>One of our strength is to take an idea through concept to engineering drawing, prototypes, validation, process design and manufacture of final components and assemblies.</span></span></p> <p><span><span>Our project team manages project from Design through Product Validation. Innovation is a significant by-product of our expert development. We brings a wealth of design assistance combined with a disciplined metal machining process that can turn a brilliant product idea into a commercial success.</span></span></p> <ul> <li><span><span><span style="color: #808080;"><span><span>Our team ‘Knows’ Metals, and knowing Metals In-n-Out is a foundation for robust process designing of metal component.</span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Stringent monitoring and control of the design and manufacturing process for outsourced activities. </span></span></span></span></span></li> </ul> <p><span><span>Engineering Services that we offer are,</span></span></p> <ul> <li><span><span><span style="color: #808080;"><span><span>Prototype Product </span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Product Design Assistance </span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Material Selection Assistance</span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Reliability & risk Analysis</span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Machining Process Design</span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Gauge Design & Development</span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Hydro Testing</span></span></span></span></span></li> </ul> <p><span><span>Sometimes you do not have or have old hard copy drawing of the components. Our technical expertise comes to your rescue for reverse engineering of the product and creates latest CAD drawing. </span></span></p> <p><span><span>Using either our internal resources or long-term strategic relationships we can offer complete product design and services using professional CAD platform.</span></span></p> <p><span><span><strong>Early stage involvement</strong></span></span></p> <p><span><span>Early involvement of our team helps ensure optimized design for manufacturability. The earlier you include our team in the development of your metal product, the more sure you are of the product’s eventual success in the market. Errors which pass through the design phase are ten times as costly as those in the manufacturing phase.</span></span></p> <p><span><span>Working closely with customers from concept design phase, we have been able to help optimize the design to achieve,</span></span></p> <ul> <li><span><span>Cost reduction, </span></span></li> <li><span><span>Design for manufacturability,</span></span></li> <li><span><span>Ease of Assembly,</span></span></li> <li><span><span>Improved Performance,</span></span></li> <li><span><span>Intended product functionality</span></span></li> <li><span><span>Increase Aesthetics,</span></span></li> <li><span><span>Intended product life.</span></span></li> </ul> </div>',
'created' => '2020-11-29 17:54:56',
'modified' => '2020-11-29 18:32:16'
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'name' => 'Material / Process Selection',
'content' => '<div class="entry-content"> <p><span class="newfont"><cufon class="cufon cufon-canvas" alt="Material " style="width: 67px; height: 16px;"><canvas width="81" height="19" style="width: 81px; height: 19px; top: 0px; left: -1px;"></canvas><cufontext>Material </cufontext></cufon><cufon class="cufon cufon-canvas" alt="selection:" style="width: 73px; height: 16px;"><canvas width="87" height="19" style="width: 87px; height: 19px; top: 0px; left: -1px;"></canvas><cufontext>selection:</cufontext></cufon></span></p> <p>The process of CNC machining operation begins with material selection. Depending on functional requirement, materials are selected based on composition, geometry, microstructure, physical and mechanical properties. Once appropriate material is selected, the rest of the machining parameters fall into place seamlessly.</p> <p>The selection of the right material can influence manufacturing on many levels. The choice of the right material for a component can be critical to the success of the product. Perhaps the most obvious considerations are manufacturing costs and performance of the end product.</p> <p>It is a question of understanding the characteristics of the metal. Thorough understandings of various properties of material are very essential factor to achieve the intended overall cost.</p> <p>Metal components usually need to meet requirements that include and not limited to minimum values for toughness, deflection under stress, resistance to corrosion, durability etc. In assemblies, these requirements may include coefficient of friction; wear resistance.</p> <p>A balance needs to be sought between costs, manufacturing feasibility and finding the right material for the job. Here expertise on Metal material comes in picture.</p> <p><span class="newfont"><cufon class="cufon cufon-canvas" alt="Process " style="width: 61px; height: 16px;"><canvas width="76" height="19" style="width: 76px; height: 19px; top: 0px; left: -1px;"></canvas><cufontext>Process </cufontext></cufon><cufon class="cufon cufon-canvas" alt="selection:" style="width: 73px; height: 16px;"><canvas width="87" height="19" style="width: 87px; height: 19px; top: 0px; left: -1px;"></canvas><cufontext>selection:</cufontext></cufon></span></p> <p>“Design a process for cost reduction, manufacturability and performance.”</p> <p><strong>Process Design:</strong></p> <p>One of our strength is to take an idea through concept to engineering drawing, prototypes, validation, process design and manufacture of final components and assemblies.</p> <p>Process design is the most important aspect to achieve design intent for performance, cost and life. We design manufacturing process to optimise Material, Machine hour, Performance and cost. Our experienced and well educated team is well verse on how to achieve difficult balance between these important parameters.</p> <p>It is very important to select right sequence of manufacturing processes to achieve desired results. Our expertise can help decide sequence or combination of process for optimum cost and time.</p> <p>Basic processes are,</p> <ul> <li>Cutting</li> <li>Turning <ul> <li>Conventional Turning</li> <li>CNC Turning</li> <li>De-burring</li> </ul> </li> <li>Milling <ul> <li>Conventional Milling</li> <li>CNC Milling</li> </ul> </li> <li>Grinding <ul> <li>Surface Grinding</li> <li>Cylindrical Grinding</li> <li>Internal Grinding</li> <li>Profile Grinding</li> </ul> </li> <li>Drilling <ul> <li>Through Drilling</li> <li>Counter Drilling</li> <li>Angular Drilling</li> </ul> </li> <li>Honing</li> <li>Wire cutting</li> <li>EDM <ul> <li>Conventional EDM</li> <li>CNC EDM</li> <li>Reverse EDM</li> </ul> </li> <li>Secondary Operations <ul> <li>Polishing</li> <li>Lapping</li> <li>Plating</li> </ul> </li> </ul> </div>',
'created' => '2020-11-29 17:56:33',
'modified' => '2020-11-29 18:33:20'
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'content' => '<div class="entry-content"> <p>The selection of the right metal cutting tool is critical for achieving maximum productivity during machining. </p> <p>Our engineers are experts in tool selections to achieve quality components at optimum cost and time.</p> <p>Selecting tool is complex process that depends of variables like,</p> <ul> <li>Material being processed,</li> <li>Geometry of components,</li> <li>Finish required,</li> <li>Machine being used,</li> <li>Quantity requirements,</li> <li>Other specification on product drawing.</li> </ul> <p>All of these factors are related to each other and can affect the selection of tooling for a job.</p> <p>Certain factors affect how the cutting tool impact cycle times. Critical process variables include factors mentioned above and condition of the tools used, as well as its geometry and coating characteristics. With the right tool, the right material, and the right machinability properties, cutting can be performed with precision and the speed you need. Following are the tool considerations that has major impact on overall performance.</p> <p><strong>Types of tooling used<br> </strong>Selecting a tool to use on a CNC machine mainly depends on the type of tooling material being used, the type of work to be done, the quality of finish and the number of components to be produced.</p> <p><strong>Direction of cut<br> </strong>The direction of cut affects the life of a tool, the quality of the cut and surface finish of the material you are working with. When selecting a tool it’s important to consider material being used, the product requirement and the specifications of the CNC machine.</p> <p><strong>Cutting speed<br> </strong>Cutting speed is the peripheral speed of the tool. You need to know the cutting speed and RPM for the tool you have selected on the CNC machine you are using. Just remember that cutting speed is in relation to the tool itself while feed speed is in relation to the movement of the tool.</p> <p><strong>Feed rate<br> </strong>Feed speed is the rate at which the work piece moves into the cutter. It is always determined in relation to the spindle speed. Using the wrong feed speed can produce too much dust or burn the work piece. To determine the optimum feed speed you can use a feed speed table or calculate it mathematically.</p> </div>',
'created' => '2020-11-29 17:56:55',
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'id' => '5c68164e-2158-4e25-9864-11ecbf642051',
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'content' => '<div class="entry-content"> <p><span><span>At Shefield we operate range of CNC machining stations in our spacious facility operating around the clock.</span></span></p> <p><span><span>For last 5 years, Shefield has been a trusted provider of exceptional CNC Milling and CNC Turning in addition to conventional turning, milling and drilling. We’ve built a reputation on supplying our customers with precision and quality, and we promise every new customer the same satisfaction and quality our existing customers have come to rely on when it comes to CNC machining.</span></span></p> <p><span><span>Our engineering capabilities can cater to demanding technical specifications and requirements for different types of industries. We have been machining components for challenging industries in terms of their technical requirements namely the Aerospace.</span></span></p> <p><span><span>We are able to produce precision components of consistent quality for tolerances of </span></span></p> <p><span><span>Our systematic approach coupled with our strict adherence to the highest work ethics is the driving force behind our remarkable growth, over a relatively short span of time. </span></span></p> <p><span><span>This strength had awarded us the presence in diverse field of applications like,</span></span></p> <ul> <li><span><span>Power Transmission Industry </span></span></li> <li><span> <span>Machine Building Industry</span></span></li> <li><span> <span>Basic Electrical Industry</span></span></li> <li><span><span>Aerospace Industry</span></span></li> <li><span> <span>Textile Industry</span></span></li> <li><span> <span>Bearing<br> </span></span></li> </ul> <p><span><span>It is not enough to machine a part to tight tolerances. If tight tolerance parts do not function properly within the complete product or system, even the most precise CNC machining company fails to do their job. For this reason, In-process testing is performed at various stages of assembly to ensure that the part is machined to exact customer specifications.</span></span></p> <p><span><span>Our value-added custom metal machining services are designed to provide end-to-end solution, including product concept and design capabilities as well as consultation on,</span></span></p> <ul> <li><span><span>Material selection </span></span></li> <li><span><span>Prototyping </span></span></li> <li><span><span>superior quality control involving specific testing, evaluation, and calibration of all parts, equipment, and procedures</span></span></li> </ul> <p><span><span>Through aggressively recruiting new talent and constantly honing the skills of our existing team, the combination of fresh knowledge and industry experience at Shefield allows us to provide the very best CNC turning, and more. This approach to CNC turning has awarded us a position as preferred supplier. </span></span></p> </div>',
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'id' => '5c68164e-2158-4e25-9864-11ecbf642052',
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'content' => '<div class="entry-content"> <p>We provide CNC Milling services with a level of quality and precision that will make Shefield not simply a onetime supplier of CNC machining, but a trusted source for years to come. Our set up is suited to both development work as well as high volume CNC Milling of medium sized components in all materials including plastics.</p> <p>Our 4 axis vertical CNC Milling center, offer the ability to machine complex surfaces and areas otherwise unreachable on 3 axis machines including pockets and holes to be cut around a cylindrical part as well as machining conventional components on 4 faces in one operation. 4 axes CNC machining of conventional components can also result in higher productivity for large batches. Dedicated tool makers and programmers are available round the clock.</p> <p>In addition, we also offers pre-production engineering, design services, and complete manufacturing to help improve the quality of every CNC milling project. Secondary operational services that we provide include Heat treatment, Plating, anodizing, assembly, grinding, Honing, painting, powder coating, and welding.</p> <p>Through aggressively recruiting new talent and constantly honing the skills of our existing team, the combination of fresh knowledge and industry experience at Shefield allows us to provide the very best CNC milling, and more. This approach to CNC milling has awarded us a position as preferred supplier.</p> </div>',
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'content' => '<div class="entry-content"> <p>We standardise on the Haas CNC turning centres for ease of increasing productivity and maintenance. Our set up is suited to both development work as well as high volume CNC turning of medium sized components in all materials including plastics.As a solution provider for CNC turning and machining, our goal is to develop long term relationships. To achieve this goal we work on to make satisfaction and quality our primary concern for every project.</p> <p>We pride ourselves on delivering perfect and competitively priced CNC turning regardless of the production requirements, and we promise that every customer will receive the same quality and service that our existing customers have come to depend and rely on.</p> <p>CNC Turning at Shefield features turning capabilities up to a 10” diameter capacity. Some of our lathes have stock acceptance up to 12”x40” for high production jobs.</p> <p>Having provided precision CNC turning for customers ranging from the electrical industry to the defence and aerospace industries, every customer can expect tight tolerances, exceptional quality, and competitive pricing.</p> <p>At Shefield we enjoy a challenge. Over the years, we have had the pleasure of providing the CNC turning and machining for some of the most complex and challenging projects. </p> <p>In addition, we also offers pre-production engineering, design services, and complete manufacturing to help improve the quality of every CNC turning project. Secondary operational services that we provide include Heat treatment, Plating, anodizing, assembly, grinding, Honing, painting, powder coating, and welding.</p> </div>',
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'content' => '<div class="entry-content"> <p><span style="color: #53548a;">“Adding Value is our strength”</span></p> <p><span><span>Shefield offer a complete line of secondary and contract manufacturing capabilities as a value addition to the product. From simple assembly of mating components to complete turnkey assembly project of high precision complicated assemblies.</span></span></p> <p><span><span>Our value-added custom metal machining services are designed to provide end-to-end solution, including product concept and design capabilities as well as consultation on,</span></span></p> <ul> <li><span><span>Material selection </span></span></li> <li><span><span>Prototyping </span></span></li> <li><span><span>superior quality control involving specific testing, evaluation, and calibration of all parts, equipment, and procedures</span></span></li> </ul> <p><span><span><span><span>We offer comprehensive precision machining and finishing services, as well as assembly of diverse components into complete products or systems. Through value-added options, such as assembly we are able to provide consistent reliable quality and on-time delivery at a competitive cost.</span></span></span></span></p> <p><span><span> </span></span></p> <p><span><span><span><span>As a drive to provide one stop solution, not only do we produce parts to exact tolerances, but we also assemble products or systems with the care and attention to detail customer require. By offering product assembly services, we are able to provide customers with the fast turnarounds they need to market effectively. Quality redundancies are implemented in this final phase of production for the best possible performance of your product or system</span></span></span></span></p> <p><span><span>We have segregated assembly area with fully equipped work flow stations. All stations have an assortment of tools to perform various assembly operations required. Trained and certified employees, who adhere to strict work instructions.. Our employees are dedicated to ensure that product performs as efficiently as possible and as a result strive to meet consistent high quality standards.</span></span></p> <p><span><span><span><span>Assembly done in-house means that your product or system is assembled with the same commitment to quality as the individual parts we produce </span></span></span></span></p> <p><span><span>Additionally, we offer a wide variety of value added services that can save you time and money. Our manufacturing and contract capabilities include,</span></span></p> <ul> <li><span><span><span style="color: #3e3e67;"><span>Hydro Testing</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Heat treating,</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Sand Blasting</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Honing, </span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Nitriding</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Black Oxiding, </span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Anodizing, Plating</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Case Hardening, </span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Case Carbonizing</span></span><span style="color: #3e3e67;"><span> </span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Blister Packaging</span></span></span></span></li> </ul> </div>',
'created' => '2020-11-29 17:59:01',
'modified' => '2020-11-29 18:35:17'
)
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'created' => '2020-11-29 18:00:39',
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'content' => '<div class="entry-content"> <p><span style="color: #0070c0;"><span>Though we have team of creative and willing engineers, we could not have delivered quality components in time to our valued customers without a well planned and structured backbone of our facility.</span></span></p> <p><strong>Land</strong><span><span>:</span></span></p> <p><span><span>4000 square feet strategically located in business province of western India. This rapidly growing district is well connected to high ways and ports.</span></span><span style="color: #00b0f0;"></span></p> <p><strong>Plant and building:</strong></p> <p><span><span>Well planned injection molding facility built to provide,</span></span></p> <ul> <li><span><span>Resistance to earth quake up to </span></span></li> <li><span><span>Compliance with safety norms,</span></span></li> <li><span><span>Optimum material movement,</span></span></li> <li><span><span>Designated area for NC controls,</span></span></li> <li><span><span>Optimum dust control,</span></span></li> <li><span><span>Comfortable air circulation,</span></span></li> <li><span><span>Maximum Daylight usage,</span></span></li> </ul> <p><strong>Inspection Facility</strong></p> <p><span><span>A range of sophisticated measuring and testing equipment facilitate easy and accurate evaluation of the product produced. This includes but not limited to,</span></span></p> <ul> <li><span><span>Profile projector, callipers, micrometers, Slip gauge, bore gauge, height gauge, Pin gauge, thread and radius gauge, filler gauge, dial indicators, CMM contract, 3D digitizing contract.</span></span></li> </ul> <p><strong>Human Capital: </strong></p> <p><span><span>Our biggest asset is our people who drive the organization to achieve greater heights in customer satisfaction. We are proud to have a dedicated and competent team who believes in continual improvement to offer you services of international standards. This team consists of Plastics Engineer, Process Engineer, Mechanical Engineer, Design Engineer, Project Engineer, Cost analyst, Quality Engineers and many more.</span></span></p> </div>',
'created' => '2020-11-29 18:00:39',
'modified' => '2020-11-29 18:35:41'
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'id' => '5c68164e-2158-4e25-9864-11ecbf642058',
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'content' => ' <div class="entry-content"> <p><span><span><span><span>Procurement Management System is designed to manage, monitor and develop supplier performance to get all inputs of required quality and quantity at right time and right cost. It covers supplier management from vendor evaluation and qualification to monitoring and improvement. Our entire process involves steps of gathering information, contacting the supplier, reviewing the background, negotiating the deal, procuring, validating goods, monitoring supply and performance improvements.</span></span></span></span></p> <p><span><span>In today’s competitive world the best way of being cost effective is strong supplier base. We are strategically located in the plastics material manufacturing hub. We have good relation with Sabic, Du-Pont, Ineos, Reliance, Rhodia, DSM, BASF, SRF, Solvay, Tipco and few more. This emphasize our development activity with full support from supplier. </span></span></p> <p><span><span><a href=""><img class="aligncenter size-full wp-image-850" title="13" src="" alt="" width="600" height="276"></a><br> </span></span></p></div>',
'created' => '2020-11-29 18:00:39',
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View::_evaluate() - CORE/Cake/View/View.php, line 971
View::_render() - CORE/Cake/View/View.php, line 933
View::render() - CORE/Cake/View/View.php, line 473
Controller::render() - CORE/Cake/Controller/Controller.php, line 968
Dispatcher::_invoke() - CORE/Cake/Routing/Dispatcher.php, line 200
Dispatcher::dispatch() - CORE/Cake/Routing/Dispatcher.php, line 167
[main] - APP/webroot/index.php, line 117
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<h3 class="my-3"><?php echo $capid['Capability']['name']; ?></h3>
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'id' => '5c68164e-2158-4e25-9864-11ecbf642048',
'name' => 'Product Design & Development',
'content' => '<div class="entry-content"> <p><span style="color: #4f81bd;"> “<span><span><span>Design for cost reduction, design for manufacturability, design for performance.”</span></span></span></span></p> <p><span><span>One of our strength is to take an idea through concept to engineering drawing, prototypes, validation, process design and manufacture of final components and assemblies.</span></span></p> <p><span><span>Our project team manages project from Design through Product Validation. Innovation is a significant by-product of our expert development. We brings a wealth of design assistance combined with a disciplined metal machining process that can turn a brilliant product idea into a commercial success.</span></span></p> <ul> <li><span><span><span style="color: #808080;"><span><span>Our team ‘Knows’ Metals, and knowing Metals In-n-Out is a foundation for robust process designing of metal component.</span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Stringent monitoring and control of the design and manufacturing process for outsourced activities. </span></span></span></span></span></li> </ul> <p><span><span>Engineering Services that we offer are,</span></span></p> <ul> <li><span><span><span style="color: #808080;"><span><span>Prototype Product </span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Product Design Assistance </span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Material Selection Assistance</span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Reliability & risk Analysis</span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Machining Process Design</span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Gauge Design & Development</span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Hydro Testing</span></span></span></span></span></li> </ul> <p><span><span>Sometimes you do not have or have old hard copy drawing of the components. Our technical expertise comes to your rescue for reverse engineering of the product and creates latest CAD drawing. </span></span></p> <p><span><span>Using either our internal resources or long-term strategic relationships we can offer complete product design and services using professional CAD platform.</span></span></p> <p><span><span><strong>Early stage involvement</strong></span></span></p> <p><span><span>Early involvement of our team helps ensure optimized design for manufacturability. The earlier you include our team in the development of your metal product, the more sure you are of the product’s eventual success in the market. Errors which pass through the design phase are ten times as costly as those in the manufacturing phase.</span></span></p> <p><span><span>Working closely with customers from concept design phase, we have been able to help optimize the design to achieve,</span></span></p> <ul> <li><span><span>Cost reduction, </span></span></li> <li><span><span>Design for manufacturability,</span></span></li> <li><span><span>Ease of Assembly,</span></span></li> <li><span><span>Improved Performance,</span></span></li> <li><span><span>Intended product functionality</span></span></li> <li><span><span>Increase Aesthetics,</span></span></li> <li><span><span>Intended product life.</span></span></li> </ul> </div>',
'created' => '2020-11-29 17:54:56',
'modified' => '2020-11-29 18:32:16'
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'id' => '5c68164e-2158-4e25-9864-11ecbf642049',
'name' => 'Material / Process Selection',
'content' => '<div class="entry-content"> <p><span class="newfont"><cufon class="cufon cufon-canvas" alt="Material " style="width: 67px; height: 16px;"><canvas width="81" height="19" style="width: 81px; height: 19px; top: 0px; left: -1px;"></canvas><cufontext>Material </cufontext></cufon><cufon class="cufon cufon-canvas" alt="selection:" style="width: 73px; height: 16px;"><canvas width="87" height="19" style="width: 87px; height: 19px; top: 0px; left: -1px;"></canvas><cufontext>selection:</cufontext></cufon></span></p> <p>The process of CNC machining operation begins with material selection. Depending on functional requirement, materials are selected based on composition, geometry, microstructure, physical and mechanical properties. Once appropriate material is selected, the rest of the machining parameters fall into place seamlessly.</p> <p>The selection of the right material can influence manufacturing on many levels. The choice of the right material for a component can be critical to the success of the product. Perhaps the most obvious considerations are manufacturing costs and performance of the end product.</p> <p>It is a question of understanding the characteristics of the metal. Thorough understandings of various properties of material are very essential factor to achieve the intended overall cost.</p> <p>Metal components usually need to meet requirements that include and not limited to minimum values for toughness, deflection under stress, resistance to corrosion, durability etc. In assemblies, these requirements may include coefficient of friction; wear resistance.</p> <p>A balance needs to be sought between costs, manufacturing feasibility and finding the right material for the job. Here expertise on Metal material comes in picture.</p> <p><span class="newfont"><cufon class="cufon cufon-canvas" alt="Process " style="width: 61px; height: 16px;"><canvas width="76" height="19" style="width: 76px; height: 19px; top: 0px; left: -1px;"></canvas><cufontext>Process </cufontext></cufon><cufon class="cufon cufon-canvas" alt="selection:" style="width: 73px; height: 16px;"><canvas width="87" height="19" style="width: 87px; height: 19px; top: 0px; left: -1px;"></canvas><cufontext>selection:</cufontext></cufon></span></p> <p>“Design a process for cost reduction, manufacturability and performance.”</p> <p><strong>Process Design:</strong></p> <p>One of our strength is to take an idea through concept to engineering drawing, prototypes, validation, process design and manufacture of final components and assemblies.</p> <p>Process design is the most important aspect to achieve design intent for performance, cost and life. We design manufacturing process to optimise Material, Machine hour, Performance and cost. Our experienced and well educated team is well verse on how to achieve difficult balance between these important parameters.</p> <p>It is very important to select right sequence of manufacturing processes to achieve desired results. Our expertise can help decide sequence or combination of process for optimum cost and time.</p> <p>Basic processes are,</p> <ul> <li>Cutting</li> <li>Turning <ul> <li>Conventional Turning</li> <li>CNC Turning</li> <li>De-burring</li> </ul> </li> <li>Milling <ul> <li>Conventional Milling</li> <li>CNC Milling</li> </ul> </li> <li>Grinding <ul> <li>Surface Grinding</li> <li>Cylindrical Grinding</li> <li>Internal Grinding</li> <li>Profile Grinding</li> </ul> </li> <li>Drilling <ul> <li>Through Drilling</li> <li>Counter Drilling</li> <li>Angular Drilling</li> </ul> </li> <li>Honing</li> <li>Wire cutting</li> <li>EDM <ul> <li>Conventional EDM</li> <li>CNC EDM</li> <li>Reverse EDM</li> </ul> </li> <li>Secondary Operations <ul> <li>Polishing</li> <li>Lapping</li> <li>Plating</li> </ul> </li> </ul> </div>',
'created' => '2020-11-29 17:56:33',
'modified' => '2020-11-29 18:33:20'
)
),
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'Capability' => array(
'id' => '5c68164e-2158-4e25-9864-11ecbf642050',
'name' => 'Tooling selection',
'content' => '<div class="entry-content"> <p>The selection of the right metal cutting tool is critical for achieving maximum productivity during machining. </p> <p>Our engineers are experts in tool selections to achieve quality components at optimum cost and time.</p> <p>Selecting tool is complex process that depends of variables like,</p> <ul> <li>Material being processed,</li> <li>Geometry of components,</li> <li>Finish required,</li> <li>Machine being used,</li> <li>Quantity requirements,</li> <li>Other specification on product drawing.</li> </ul> <p>All of these factors are related to each other and can affect the selection of tooling for a job.</p> <p>Certain factors affect how the cutting tool impact cycle times. Critical process variables include factors mentioned above and condition of the tools used, as well as its geometry and coating characteristics. With the right tool, the right material, and the right machinability properties, cutting can be performed with precision and the speed you need. Following are the tool considerations that has major impact on overall performance.</p> <p><strong>Types of tooling used<br> </strong>Selecting a tool to use on a CNC machine mainly depends on the type of tooling material being used, the type of work to be done, the quality of finish and the number of components to be produced.</p> <p><strong>Direction of cut<br> </strong>The direction of cut affects the life of a tool, the quality of the cut and surface finish of the material you are working with. When selecting a tool it’s important to consider material being used, the product requirement and the specifications of the CNC machine.</p> <p><strong>Cutting speed<br> </strong>Cutting speed is the peripheral speed of the tool. You need to know the cutting speed and RPM for the tool you have selected on the CNC machine you are using. Just remember that cutting speed is in relation to the tool itself while feed speed is in relation to the movement of the tool.</p> <p><strong>Feed rate<br> </strong>Feed speed is the rate at which the work piece moves into the cutter. It is always determined in relation to the spindle speed. Using the wrong feed speed can produce too much dust or burn the work piece. To determine the optimum feed speed you can use a feed speed table or calculate it mathematically.</p> </div>',
'created' => '2020-11-29 17:56:55',
'modified' => '2020-11-29 18:34:18'
)
),
(int) 3 => array(
'Capability' => array(
'id' => '5c68164e-2158-4e25-9864-11ecbf642051',
'name' => 'Precision Machining Services',
'content' => '<div class="entry-content"> <p><span><span>At Shefield we operate range of CNC machining stations in our spacious facility operating around the clock.</span></span></p> <p><span><span>For last 5 years, Shefield has been a trusted provider of exceptional CNC Milling and CNC Turning in addition to conventional turning, milling and drilling. We’ve built a reputation on supplying our customers with precision and quality, and we promise every new customer the same satisfaction and quality our existing customers have come to rely on when it comes to CNC machining.</span></span></p> <p><span><span>Our engineering capabilities can cater to demanding technical specifications and requirements for different types of industries. We have been machining components for challenging industries in terms of their technical requirements namely the Aerospace.</span></span></p> <p><span><span>We are able to produce precision components of consistent quality for tolerances of </span></span></p> <p><span><span>Our systematic approach coupled with our strict adherence to the highest work ethics is the driving force behind our remarkable growth, over a relatively short span of time. </span></span></p> <p><span><span>This strength had awarded us the presence in diverse field of applications like,</span></span></p> <ul> <li><span><span>Power Transmission Industry </span></span></li> <li><span> <span>Machine Building Industry</span></span></li> <li><span> <span>Basic Electrical Industry</span></span></li> <li><span><span>Aerospace Industry</span></span></li> <li><span> <span>Textile Industry</span></span></li> <li><span> <span>Bearing<br> </span></span></li> </ul> <p><span><span>It is not enough to machine a part to tight tolerances. If tight tolerance parts do not function properly within the complete product or system, even the most precise CNC machining company fails to do their job. For this reason, In-process testing is performed at various stages of assembly to ensure that the part is machined to exact customer specifications.</span></span></p> <p><span><span>Our value-added custom metal machining services are designed to provide end-to-end solution, including product concept and design capabilities as well as consultation on,</span></span></p> <ul> <li><span><span>Material selection </span></span></li> <li><span><span>Prototyping </span></span></li> <li><span><span>superior quality control involving specific testing, evaluation, and calibration of all parts, equipment, and procedures</span></span></li> </ul> <p><span><span>Through aggressively recruiting new talent and constantly honing the skills of our existing team, the combination of fresh knowledge and industry experience at Shefield allows us to provide the very best CNC turning, and more. This approach to CNC turning has awarded us a position as preferred supplier. </span></span></p> </div>',
'created' => '2020-11-29 17:59:01',
'modified' => '2020-11-29 18:34:30'
)
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'Capability' => array(
'id' => '5c68164e-2158-4e25-9864-11ecbf642052',
'name' => 'CNC Milling',
'content' => '<div class="entry-content"> <p>We provide CNC Milling services with a level of quality and precision that will make Shefield not simply a onetime supplier of CNC machining, but a trusted source for years to come. Our set up is suited to both development work as well as high volume CNC Milling of medium sized components in all materials including plastics.</p> <p>Our 4 axis vertical CNC Milling center, offer the ability to machine complex surfaces and areas otherwise unreachable on 3 axis machines including pockets and holes to be cut around a cylindrical part as well as machining conventional components on 4 faces in one operation. 4 axes CNC machining of conventional components can also result in higher productivity for large batches. Dedicated tool makers and programmers are available round the clock.</p> <p>In addition, we also offers pre-production engineering, design services, and complete manufacturing to help improve the quality of every CNC milling project. Secondary operational services that we provide include Heat treatment, Plating, anodizing, assembly, grinding, Honing, painting, powder coating, and welding.</p> <p>Through aggressively recruiting new talent and constantly honing the skills of our existing team, the combination of fresh knowledge and industry experience at Shefield allows us to provide the very best CNC milling, and more. This approach to CNC milling has awarded us a position as preferred supplier.</p> </div>',
'created' => '2020-11-29 17:59:01',
'modified' => '2020-11-29 18:34:41'
)
),
(int) 5 => array(
'Capability' => array(
'id' => '5c68164e-2158-4e25-9864-11ecbf642053',
'name' => 'CNC Turning',
'content' => '<div class="entry-content"> <p>We standardise on the Haas CNC turning centres for ease of increasing productivity and maintenance. Our set up is suited to both development work as well as high volume CNC turning of medium sized components in all materials including plastics.As a solution provider for CNC turning and machining, our goal is to develop long term relationships. To achieve this goal we work on to make satisfaction and quality our primary concern for every project.</p> <p>We pride ourselves on delivering perfect and competitively priced CNC turning regardless of the production requirements, and we promise that every customer will receive the same quality and service that our existing customers have come to depend and rely on.</p> <p>CNC Turning at Shefield features turning capabilities up to a 10” diameter capacity. Some of our lathes have stock acceptance up to 12”x40” for high production jobs.</p> <p>Having provided precision CNC turning for customers ranging from the electrical industry to the defence and aerospace industries, every customer can expect tight tolerances, exceptional quality, and competitive pricing.</p> <p>At Shefield we enjoy a challenge. Over the years, we have had the pleasure of providing the CNC turning and machining for some of the most complex and challenging projects. </p> <p>In addition, we also offers pre-production engineering, design services, and complete manufacturing to help improve the quality of every CNC turning project. Secondary operational services that we provide include Heat treatment, Plating, anodizing, assembly, grinding, Honing, painting, powder coating, and welding.</p> </div>',
'created' => '2020-11-29 17:59:01',
'modified' => '2020-11-29 18:34:56'
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),
(int) 6 => array(
'Capability' => array(
'id' => '5c68164e-2158-4e25-9864-11ecbf642054',
'name' => 'Contract Manufacturing',
'content' => '<div class="entry-content"> <p><span style="color: #4f81bd;">“<span><span>Machining for the modern world”</span></span></span></p> <p><span><span>Sheffield’s complete precision engineering service includes advice, development and prototyping and manufacturing. We provide tailored CNC milling services, manual milling, and turning, CNC turning, drilling and tapping, and much more.In addition to our in-house manufacturing capability we do have long term business relationship for contract manufacturing. </span></span></p> <p><span><span>We have state of art CNC machines which conform to high quality standards for tighter tolerances , faster cycle times, consistency, quality, and flexibility while reducing error and process downtime. </span></span></p> <ul> <li><span><span>Wire Cutting</span></span></li> <li><span><span>Grinding</span></span></li> <li><span><span>EDM</span></span></li> <li><span><span>Electro-less Plating</span></span></li> <li><span><span>Heat Treatments</span></span></li> <li><span><span>Anodizing</span></span></li> </ul> </div>',
'created' => '2020-11-29 17:59:01',
'modified' => '2020-11-29 18:35:06'
)
),
(int) 7 => array(
'Capability' => array(
'id' => '5c68164e-2158-4e25-9864-11ecbf642055',
'name' => 'Value added services',
'content' => '<div class="entry-content"> <p><span style="color: #53548a;">“Adding Value is our strength”</span></p> <p><span><span>Shefield offer a complete line of secondary and contract manufacturing capabilities as a value addition to the product. From simple assembly of mating components to complete turnkey assembly project of high precision complicated assemblies.</span></span></p> <p><span><span>Our value-added custom metal machining services are designed to provide end-to-end solution, including product concept and design capabilities as well as consultation on,</span></span></p> <ul> <li><span><span>Material selection </span></span></li> <li><span><span>Prototyping </span></span></li> <li><span><span>superior quality control involving specific testing, evaluation, and calibration of all parts, equipment, and procedures</span></span></li> </ul> <p><span><span><span><span>We offer comprehensive precision machining and finishing services, as well as assembly of diverse components into complete products or systems. Through value-added options, such as assembly we are able to provide consistent reliable quality and on-time delivery at a competitive cost.</span></span></span></span></p> <p><span><span> </span></span></p> <p><span><span><span><span>As a drive to provide one stop solution, not only do we produce parts to exact tolerances, but we also assemble products or systems with the care and attention to detail customer require. By offering product assembly services, we are able to provide customers with the fast turnarounds they need to market effectively. Quality redundancies are implemented in this final phase of production for the best possible performance of your product or system</span></span></span></span></p> <p><span><span>We have segregated assembly area with fully equipped work flow stations. All stations have an assortment of tools to perform various assembly operations required. Trained and certified employees, who adhere to strict work instructions.. Our employees are dedicated to ensure that product performs as efficiently as possible and as a result strive to meet consistent high quality standards.</span></span></p> <p><span><span><span><span>Assembly done in-house means that your product or system is assembled with the same commitment to quality as the individual parts we produce </span></span></span></span></p> <p><span><span>Additionally, we offer a wide variety of value added services that can save you time and money. Our manufacturing and contract capabilities include,</span></span></p> <ul> <li><span><span><span style="color: #3e3e67;"><span>Hydro Testing</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Heat treating,</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Sand Blasting</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Honing, </span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Nitriding</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Black Oxiding, </span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Anodizing, Plating</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Case Hardening, </span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Case Carbonizing</span></span><span style="color: #3e3e67;"><span> </span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Blister Packaging</span></span></span></span></li> </ul> </div>',
'created' => '2020-11-29 17:59:01',
'modified' => '2020-11-29 18:35:17'
)
),
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'Capability' => array(
'id' => '5c68164e-2158-4e25-9864-11ecbf642056',
'name' => 'Material Competence',
'content' => '<div class="entry-content"> <p><span><span><span><span>The process of CNC machining operation begins with material selection. Depending on functional requirement, materials are selected based on composition, geometry, microstructure, physical and mechanical properties. Thorough understandings of various properties of material are very essential to design the machining process.</span></span></span></span></p> <p><span><span><span><span>Our team is experienced on handling wide range of materials and its sub group. To name a few,</span></span></span></span></p> <ul> <li><span><span><span style="color: #3e3e67;"><span>Hot Die Steels </span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Tool Steels</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>High Carbon Steels</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Low Carbon Steels</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Stainless Steels</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Non Ferrous Metals</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Plastics</span></span></span></span></li> </ul> <p><span><span><span><span>Understanding material in right context enables our team for optimum selection of the tools, which result in achieving intended product functionality.</span></span></span></span></p> </div>',
'created' => '2020-11-29 18:00:39',
'modified' => '2020-11-29 18:35:29'
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'content' => '<div class="entry-content"> <p><span style="color: #0070c0;"><span>Though we have team of creative and willing engineers, we could not have delivered quality components in time to our valued customers without a well planned and structured backbone of our facility.</span></span></p> <p><strong>Land</strong><span><span>:</span></span></p> <p><span><span>4000 square feet strategically located in business province of western India. This rapidly growing district is well connected to high ways and ports.</span></span><span style="color: #00b0f0;"></span></p> <p><strong>Plant and building:</strong></p> <p><span><span>Well planned injection molding facility built to provide,</span></span></p> <ul> <li><span><span>Resistance to earth quake up to </span></span></li> <li><span><span>Compliance with safety norms,</span></span></li> <li><span><span>Optimum material movement,</span></span></li> <li><span><span>Designated area for NC controls,</span></span></li> <li><span><span>Optimum dust control,</span></span></li> <li><span><span>Comfortable air circulation,</span></span></li> <li><span><span>Maximum Daylight usage,</span></span></li> </ul> <p><strong>Inspection Facility</strong></p> <p><span><span>A range of sophisticated measuring and testing equipment facilitate easy and accurate evaluation of the product produced. This includes but not limited to,</span></span></p> <ul> <li><span><span>Profile projector, callipers, micrometers, Slip gauge, bore gauge, height gauge, Pin gauge, thread and radius gauge, filler gauge, dial indicators, CMM contract, 3D digitizing contract.</span></span></li> </ul> <p><strong>Human Capital: </strong></p> <p><span><span>Our biggest asset is our people who drive the organization to achieve greater heights in customer satisfaction. We are proud to have a dedicated and competent team who believes in continual improvement to offer you services of international standards. This team consists of Plastics Engineer, Process Engineer, Mechanical Engineer, Design Engineer, Project Engineer, Cost analyst, Quality Engineers and many more.</span></span></p> </div>',
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'modified' => '2020-11-29 18:35:41'
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'created' => '2020-11-29 18:00:39',
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View::_evaluate() - CORE/Cake/View/View.php, line 971
View::_render() - CORE/Cake/View/View.php, line 933
View::render() - CORE/Cake/View/View.php, line 473
Controller::render() - CORE/Cake/Controller/Controller.php, line 968
Dispatcher::_invoke() - CORE/Cake/Routing/Dispatcher.php, line 200
Dispatcher::dispatch() - CORE/Cake/Routing/Dispatcher.php, line 167
[main] - APP/webroot/index.php, line 117
Notice (8): Undefined index: Capability [APP/View/Capabilities/view.ctp, line 17]Code Context <h3 class="my-3"><?php echo $capid['Capability']['name']; ?></h3>
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'content' => '<div class="entry-content"> <p><span style="color: #4f81bd;"> “<span><span><span>Design for cost reduction, design for manufacturability, design for performance.”</span></span></span></span></p> <p><span><span>One of our strength is to take an idea through concept to engineering drawing, prototypes, validation, process design and manufacture of final components and assemblies.</span></span></p> <p><span><span>Our project team manages project from Design through Product Validation. Innovation is a significant by-product of our expert development. We brings a wealth of design assistance combined with a disciplined metal machining process that can turn a brilliant product idea into a commercial success.</span></span></p> <ul> <li><span><span><span style="color: #808080;"><span><span>Our team ‘Knows’ Metals, and knowing Metals In-n-Out is a foundation for robust process designing of metal component.</span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Stringent monitoring and control of the design and manufacturing process for outsourced activities. </span></span></span></span></span></li> </ul> <p><span><span>Engineering Services that we offer are,</span></span></p> <ul> <li><span><span><span style="color: #808080;"><span><span>Prototype Product </span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Product Design Assistance </span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Material Selection Assistance</span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Reliability & risk Analysis</span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Machining Process Design</span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Gauge Design & Development</span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Hydro Testing</span></span></span></span></span></li> </ul> <p><span><span>Sometimes you do not have or have old hard copy drawing of the components. Our technical expertise comes to your rescue for reverse engineering of the product and creates latest CAD drawing. </span></span></p> <p><span><span>Using either our internal resources or long-term strategic relationships we can offer complete product design and services using professional CAD platform.</span></span></p> <p><span><span><strong>Early stage involvement</strong></span></span></p> <p><span><span>Early involvement of our team helps ensure optimized design for manufacturability. The earlier you include our team in the development of your metal product, the more sure you are of the product’s eventual success in the market. Errors which pass through the design phase are ten times as costly as those in the manufacturing phase.</span></span></p> <p><span><span>Working closely with customers from concept design phase, we have been able to help optimize the design to achieve,</span></span></p> <ul> <li><span><span>Cost reduction, </span></span></li> <li><span><span>Design for manufacturability,</span></span></li> <li><span><span>Ease of Assembly,</span></span></li> <li><span><span>Improved Performance,</span></span></li> <li><span><span>Intended product functionality</span></span></li> <li><span><span>Increase Aesthetics,</span></span></li> <li><span><span>Intended product life.</span></span></li> </ul> </div>',
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'content' => '<div class="entry-content"> <p><span class="newfont"><cufon class="cufon cufon-canvas" alt="Material " style="width: 67px; height: 16px;"><canvas width="81" height="19" style="width: 81px; height: 19px; top: 0px; left: -1px;"></canvas><cufontext>Material </cufontext></cufon><cufon class="cufon cufon-canvas" alt="selection:" style="width: 73px; height: 16px;"><canvas width="87" height="19" style="width: 87px; height: 19px; top: 0px; left: -1px;"></canvas><cufontext>selection:</cufontext></cufon></span></p> <p>The process of CNC machining operation begins with material selection. Depending on functional requirement, materials are selected based on composition, geometry, microstructure, physical and mechanical properties. Once appropriate material is selected, the rest of the machining parameters fall into place seamlessly.</p> <p>The selection of the right material can influence manufacturing on many levels. The choice of the right material for a component can be critical to the success of the product. Perhaps the most obvious considerations are manufacturing costs and performance of the end product.</p> <p>It is a question of understanding the characteristics of the metal. Thorough understandings of various properties of material are very essential factor to achieve the intended overall cost.</p> <p>Metal components usually need to meet requirements that include and not limited to minimum values for toughness, deflection under stress, resistance to corrosion, durability etc. In assemblies, these requirements may include coefficient of friction; wear resistance.</p> <p>A balance needs to be sought between costs, manufacturing feasibility and finding the right material for the job. Here expertise on Metal material comes in picture.</p> <p><span class="newfont"><cufon class="cufon cufon-canvas" alt="Process " style="width: 61px; height: 16px;"><canvas width="76" height="19" style="width: 76px; height: 19px; top: 0px; left: -1px;"></canvas><cufontext>Process </cufontext></cufon><cufon class="cufon cufon-canvas" alt="selection:" style="width: 73px; height: 16px;"><canvas width="87" height="19" style="width: 87px; height: 19px; top: 0px; left: -1px;"></canvas><cufontext>selection:</cufontext></cufon></span></p> <p>“Design a process for cost reduction, manufacturability and performance.”</p> <p><strong>Process Design:</strong></p> <p>One of our strength is to take an idea through concept to engineering drawing, prototypes, validation, process design and manufacture of final components and assemblies.</p> <p>Process design is the most important aspect to achieve design intent for performance, cost and life. We design manufacturing process to optimise Material, Machine hour, Performance and cost. Our experienced and well educated team is well verse on how to achieve difficult balance between these important parameters.</p> <p>It is very important to select right sequence of manufacturing processes to achieve desired results. Our expertise can help decide sequence or combination of process for optimum cost and time.</p> <p>Basic processes are,</p> <ul> <li>Cutting</li> <li>Turning <ul> <li>Conventional Turning</li> <li>CNC Turning</li> <li>De-burring</li> </ul> </li> <li>Milling <ul> <li>Conventional Milling</li> <li>CNC Milling</li> </ul> </li> <li>Grinding <ul> <li>Surface Grinding</li> <li>Cylindrical Grinding</li> <li>Internal Grinding</li> <li>Profile Grinding</li> </ul> </li> <li>Drilling <ul> <li>Through Drilling</li> <li>Counter Drilling</li> <li>Angular Drilling</li> </ul> </li> <li>Honing</li> <li>Wire cutting</li> <li>EDM <ul> <li>Conventional EDM</li> <li>CNC EDM</li> <li>Reverse EDM</li> </ul> </li> <li>Secondary Operations <ul> <li>Polishing</li> <li>Lapping</li> <li>Plating</li> </ul> </li> </ul> </div>',
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'content' => '<div class="entry-content"> <p>The selection of the right metal cutting tool is critical for achieving maximum productivity during machining. </p> <p>Our engineers are experts in tool selections to achieve quality components at optimum cost and time.</p> <p>Selecting tool is complex process that depends of variables like,</p> <ul> <li>Material being processed,</li> <li>Geometry of components,</li> <li>Finish required,</li> <li>Machine being used,</li> <li>Quantity requirements,</li> <li>Other specification on product drawing.</li> </ul> <p>All of these factors are related to each other and can affect the selection of tooling for a job.</p> <p>Certain factors affect how the cutting tool impact cycle times. Critical process variables include factors mentioned above and condition of the tools used, as well as its geometry and coating characteristics. With the right tool, the right material, and the right machinability properties, cutting can be performed with precision and the speed you need. Following are the tool considerations that has major impact on overall performance.</p> <p><strong>Types of tooling used<br> </strong>Selecting a tool to use on a CNC machine mainly depends on the type of tooling material being used, the type of work to be done, the quality of finish and the number of components to be produced.</p> <p><strong>Direction of cut<br> </strong>The direction of cut affects the life of a tool, the quality of the cut and surface finish of the material you are working with. When selecting a tool it’s important to consider material being used, the product requirement and the specifications of the CNC machine.</p> <p><strong>Cutting speed<br> </strong>Cutting speed is the peripheral speed of the tool. You need to know the cutting speed and RPM for the tool you have selected on the CNC machine you are using. Just remember that cutting speed is in relation to the tool itself while feed speed is in relation to the movement of the tool.</p> <p><strong>Feed rate<br> </strong>Feed speed is the rate at which the work piece moves into the cutter. It is always determined in relation to the spindle speed. Using the wrong feed speed can produce too much dust or burn the work piece. To determine the optimum feed speed you can use a feed speed table or calculate it mathematically.</p> </div>',
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'content' => '<div class="entry-content"> <p><span><span>At Shefield we operate range of CNC machining stations in our spacious facility operating around the clock.</span></span></p> <p><span><span>For last 5 years, Shefield has been a trusted provider of exceptional CNC Milling and CNC Turning in addition to conventional turning, milling and drilling. We’ve built a reputation on supplying our customers with precision and quality, and we promise every new customer the same satisfaction and quality our existing customers have come to rely on when it comes to CNC machining.</span></span></p> <p><span><span>Our engineering capabilities can cater to demanding technical specifications and requirements for different types of industries. We have been machining components for challenging industries in terms of their technical requirements namely the Aerospace.</span></span></p> <p><span><span>We are able to produce precision components of consistent quality for tolerances of </span></span></p> <p><span><span>Our systematic approach coupled with our strict adherence to the highest work ethics is the driving force behind our remarkable growth, over a relatively short span of time. </span></span></p> <p><span><span>This strength had awarded us the presence in diverse field of applications like,</span></span></p> <ul> <li><span><span>Power Transmission Industry </span></span></li> <li><span> <span>Machine Building Industry</span></span></li> <li><span> <span>Basic Electrical Industry</span></span></li> <li><span><span>Aerospace Industry</span></span></li> <li><span> <span>Textile Industry</span></span></li> <li><span> <span>Bearing<br> </span></span></li> </ul> <p><span><span>It is not enough to machine a part to tight tolerances. If tight tolerance parts do not function properly within the complete product or system, even the most precise CNC machining company fails to do their job. For this reason, In-process testing is performed at various stages of assembly to ensure that the part is machined to exact customer specifications.</span></span></p> <p><span><span>Our value-added custom metal machining services are designed to provide end-to-end solution, including product concept and design capabilities as well as consultation on,</span></span></p> <ul> <li><span><span>Material selection </span></span></li> <li><span><span>Prototyping </span></span></li> <li><span><span>superior quality control involving specific testing, evaluation, and calibration of all parts, equipment, and procedures</span></span></li> </ul> <p><span><span>Through aggressively recruiting new talent and constantly honing the skills of our existing team, the combination of fresh knowledge and industry experience at Shefield allows us to provide the very best CNC turning, and more. This approach to CNC turning has awarded us a position as preferred supplier. </span></span></p> </div>',
'created' => '2020-11-29 17:59:01',
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'content' => '<div class="entry-content"> <p>We provide CNC Milling services with a level of quality and precision that will make Shefield not simply a onetime supplier of CNC machining, but a trusted source for years to come. Our set up is suited to both development work as well as high volume CNC Milling of medium sized components in all materials including plastics.</p> <p>Our 4 axis vertical CNC Milling center, offer the ability to machine complex surfaces and areas otherwise unreachable on 3 axis machines including pockets and holes to be cut around a cylindrical part as well as machining conventional components on 4 faces in one operation. 4 axes CNC machining of conventional components can also result in higher productivity for large batches. Dedicated tool makers and programmers are available round the clock.</p> <p>In addition, we also offers pre-production engineering, design services, and complete manufacturing to help improve the quality of every CNC milling project. Secondary operational services that we provide include Heat treatment, Plating, anodizing, assembly, grinding, Honing, painting, powder coating, and welding.</p> <p>Through aggressively recruiting new talent and constantly honing the skills of our existing team, the combination of fresh knowledge and industry experience at Shefield allows us to provide the very best CNC milling, and more. This approach to CNC milling has awarded us a position as preferred supplier.</p> </div>',
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'content' => '<div class="entry-content"> <p>We standardise on the Haas CNC turning centres for ease of increasing productivity and maintenance. Our set up is suited to both development work as well as high volume CNC turning of medium sized components in all materials including plastics.As a solution provider for CNC turning and machining, our goal is to develop long term relationships. To achieve this goal we work on to make satisfaction and quality our primary concern for every project.</p> <p>We pride ourselves on delivering perfect and competitively priced CNC turning regardless of the production requirements, and we promise that every customer will receive the same quality and service that our existing customers have come to depend and rely on.</p> <p>CNC Turning at Shefield features turning capabilities up to a 10” diameter capacity. Some of our lathes have stock acceptance up to 12”x40” for high production jobs.</p> <p>Having provided precision CNC turning for customers ranging from the electrical industry to the defence and aerospace industries, every customer can expect tight tolerances, exceptional quality, and competitive pricing.</p> <p>At Shefield we enjoy a challenge. Over the years, we have had the pleasure of providing the CNC turning and machining for some of the most complex and challenging projects. </p> <p>In addition, we also offers pre-production engineering, design services, and complete manufacturing to help improve the quality of every CNC turning project. Secondary operational services that we provide include Heat treatment, Plating, anodizing, assembly, grinding, Honing, painting, powder coating, and welding.</p> </div>',
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'content' => '<div class="entry-content"> <p><span style="color: #4f81bd;">“<span><span>Machining for the modern world”</span></span></span></p> <p><span><span>Sheffield’s complete precision engineering service includes advice, development and prototyping and manufacturing. We provide tailored CNC milling services, manual milling, and turning, CNC turning, drilling and tapping, and much more.In addition to our in-house manufacturing capability we do have long term business relationship for contract manufacturing. </span></span></p> <p><span><span>We have state of art CNC machines which conform to high quality standards for tighter tolerances , faster cycle times, consistency, quality, and flexibility while reducing error and process downtime. </span></span></p> <ul> <li><span><span>Wire Cutting</span></span></li> <li><span><span>Grinding</span></span></li> <li><span><span>EDM</span></span></li> <li><span><span>Electro-less Plating</span></span></li> <li><span><span>Heat Treatments</span></span></li> <li><span><span>Anodizing</span></span></li> </ul> </div>',
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'content' => '<div class="entry-content"> <p><span style="color: #53548a;">“Adding Value is our strength”</span></p> <p><span><span>Shefield offer a complete line of secondary and contract manufacturing capabilities as a value addition to the product. From simple assembly of mating components to complete turnkey assembly project of high precision complicated assemblies.</span></span></p> <p><span><span>Our value-added custom metal machining services are designed to provide end-to-end solution, including product concept and design capabilities as well as consultation on,</span></span></p> <ul> <li><span><span>Material selection </span></span></li> <li><span><span>Prototyping </span></span></li> <li><span><span>superior quality control involving specific testing, evaluation, and calibration of all parts, equipment, and procedures</span></span></li> </ul> <p><span><span><span><span>We offer comprehensive precision machining and finishing services, as well as assembly of diverse components into complete products or systems. Through value-added options, such as assembly we are able to provide consistent reliable quality and on-time delivery at a competitive cost.</span></span></span></span></p> <p><span><span> </span></span></p> <p><span><span><span><span>As a drive to provide one stop solution, not only do we produce parts to exact tolerances, but we also assemble products or systems with the care and attention to detail customer require. By offering product assembly services, we are able to provide customers with the fast turnarounds they need to market effectively. Quality redundancies are implemented in this final phase of production for the best possible performance of your product or system</span></span></span></span></p> <p><span><span>We have segregated assembly area with fully equipped work flow stations. All stations have an assortment of tools to perform various assembly operations required. Trained and certified employees, who adhere to strict work instructions.. Our employees are dedicated to ensure that product performs as efficiently as possible and as a result strive to meet consistent high quality standards.</span></span></p> <p><span><span><span><span>Assembly done in-house means that your product or system is assembled with the same commitment to quality as the individual parts we produce </span></span></span></span></p> <p><span><span>Additionally, we offer a wide variety of value added services that can save you time and money. Our manufacturing and contract capabilities include,</span></span></p> <ul> <li><span><span><span style="color: #3e3e67;"><span>Hydro Testing</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Heat treating,</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Sand Blasting</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Honing, </span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Nitriding</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Black Oxiding, </span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Anodizing, Plating</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Case Hardening, </span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Case Carbonizing</span></span><span style="color: #3e3e67;"><span> </span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Blister Packaging</span></span></span></span></li> </ul> </div>',
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'content' => '<div class="entry-content"> <p><span style="color: #4f81bd;"> “<span><span><span>Design for cost reduction, design for manufacturability, design for performance.”</span></span></span></span></p> <p><span><span>One of our strength is to take an idea through concept to engineering drawing, prototypes, validation, process design and manufacture of final components and assemblies.</span></span></p> <p><span><span>Our project team manages project from Design through Product Validation. Innovation is a significant by-product of our expert development. We brings a wealth of design assistance combined with a disciplined metal machining process that can turn a brilliant product idea into a commercial success.</span></span></p> <ul> <li><span><span><span style="color: #808080;"><span><span>Our team ‘Knows’ Metals, and knowing Metals In-n-Out is a foundation for robust process designing of metal component.</span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Stringent monitoring and control of the design and manufacturing process for outsourced activities. </span></span></span></span></span></li> </ul> <p><span><span>Engineering Services that we offer are,</span></span></p> <ul> <li><span><span><span style="color: #808080;"><span><span>Prototype Product </span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Product Design Assistance </span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Material Selection Assistance</span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Reliability & risk Analysis</span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Machining Process Design</span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Gauge Design & Development</span></span></span></span></span></li> <li><span><span><span style="color: #808080;"><span><span>Hydro Testing</span></span></span></span></span></li> </ul> <p><span><span>Sometimes you do not have or have old hard copy drawing of the components. Our technical expertise comes to your rescue for reverse engineering of the product and creates latest CAD drawing. </span></span></p> <p><span><span>Using either our internal resources or long-term strategic relationships we can offer complete product design and services using professional CAD platform.</span></span></p> <p><span><span><strong>Early stage involvement</strong></span></span></p> <p><span><span>Early involvement of our team helps ensure optimized design for manufacturability. The earlier you include our team in the development of your metal product, the more sure you are of the product’s eventual success in the market. Errors which pass through the design phase are ten times as costly as those in the manufacturing phase.</span></span></p> <p><span><span>Working closely with customers from concept design phase, we have been able to help optimize the design to achieve,</span></span></p> <ul> <li><span><span>Cost reduction, </span></span></li> <li><span><span>Design for manufacturability,</span></span></li> <li><span><span>Ease of Assembly,</span></span></li> <li><span><span>Improved Performance,</span></span></li> <li><span><span>Intended product functionality</span></span></li> <li><span><span>Increase Aesthetics,</span></span></li> <li><span><span>Intended product life.</span></span></li> </ul> </div>',
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'id' => '5c68164e-2158-4e25-9864-11ecbf642049',
'name' => 'Material / Process Selection',
'content' => '<div class="entry-content"> <p><span class="newfont"><cufon class="cufon cufon-canvas" alt="Material " style="width: 67px; height: 16px;"><canvas width="81" height="19" style="width: 81px; height: 19px; top: 0px; left: -1px;"></canvas><cufontext>Material </cufontext></cufon><cufon class="cufon cufon-canvas" alt="selection:" style="width: 73px; height: 16px;"><canvas width="87" height="19" style="width: 87px; height: 19px; top: 0px; left: -1px;"></canvas><cufontext>selection:</cufontext></cufon></span></p> <p>The process of CNC machining operation begins with material selection. Depending on functional requirement, materials are selected based on composition, geometry, microstructure, physical and mechanical properties. Once appropriate material is selected, the rest of the machining parameters fall into place seamlessly.</p> <p>The selection of the right material can influence manufacturing on many levels. The choice of the right material for a component can be critical to the success of the product. Perhaps the most obvious considerations are manufacturing costs and performance of the end product.</p> <p>It is a question of understanding the characteristics of the metal. Thorough understandings of various properties of material are very essential factor to achieve the intended overall cost.</p> <p>Metal components usually need to meet requirements that include and not limited to minimum values for toughness, deflection under stress, resistance to corrosion, durability etc. In assemblies, these requirements may include coefficient of friction; wear resistance.</p> <p>A balance needs to be sought between costs, manufacturing feasibility and finding the right material for the job. Here expertise on Metal material comes in picture.</p> <p><span class="newfont"><cufon class="cufon cufon-canvas" alt="Process " style="width: 61px; height: 16px;"><canvas width="76" height="19" style="width: 76px; height: 19px; top: 0px; left: -1px;"></canvas><cufontext>Process </cufontext></cufon><cufon class="cufon cufon-canvas" alt="selection:" style="width: 73px; height: 16px;"><canvas width="87" height="19" style="width: 87px; height: 19px; top: 0px; left: -1px;"></canvas><cufontext>selection:</cufontext></cufon></span></p> <p>“Design a process for cost reduction, manufacturability and performance.”</p> <p><strong>Process Design:</strong></p> <p>One of our strength is to take an idea through concept to engineering drawing, prototypes, validation, process design and manufacture of final components and assemblies.</p> <p>Process design is the most important aspect to achieve design intent for performance, cost and life. We design manufacturing process to optimise Material, Machine hour, Performance and cost. Our experienced and well educated team is well verse on how to achieve difficult balance between these important parameters.</p> <p>It is very important to select right sequence of manufacturing processes to achieve desired results. Our expertise can help decide sequence or combination of process for optimum cost and time.</p> <p>Basic processes are,</p> <ul> <li>Cutting</li> <li>Turning <ul> <li>Conventional Turning</li> <li>CNC Turning</li> <li>De-burring</li> </ul> </li> <li>Milling <ul> <li>Conventional Milling</li> <li>CNC Milling</li> </ul> </li> <li>Grinding <ul> <li>Surface Grinding</li> <li>Cylindrical Grinding</li> <li>Internal Grinding</li> <li>Profile Grinding</li> </ul> </li> <li>Drilling <ul> <li>Through Drilling</li> <li>Counter Drilling</li> <li>Angular Drilling</li> </ul> </li> <li>Honing</li> <li>Wire cutting</li> <li>EDM <ul> <li>Conventional EDM</li> <li>CNC EDM</li> <li>Reverse EDM</li> </ul> </li> <li>Secondary Operations <ul> <li>Polishing</li> <li>Lapping</li> <li>Plating</li> </ul> </li> </ul> </div>',
'created' => '2020-11-29 17:56:33',
'modified' => '2020-11-29 18:33:20'
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'content' => '<div class="entry-content"> <p>The selection of the right metal cutting tool is critical for achieving maximum productivity during machining. </p> <p>Our engineers are experts in tool selections to achieve quality components at optimum cost and time.</p> <p>Selecting tool is complex process that depends of variables like,</p> <ul> <li>Material being processed,</li> <li>Geometry of components,</li> <li>Finish required,</li> <li>Machine being used,</li> <li>Quantity requirements,</li> <li>Other specification on product drawing.</li> </ul> <p>All of these factors are related to each other and can affect the selection of tooling for a job.</p> <p>Certain factors affect how the cutting tool impact cycle times. Critical process variables include factors mentioned above and condition of the tools used, as well as its geometry and coating characteristics. With the right tool, the right material, and the right machinability properties, cutting can be performed with precision and the speed you need. Following are the tool considerations that has major impact on overall performance.</p> <p><strong>Types of tooling used<br> </strong>Selecting a tool to use on a CNC machine mainly depends on the type of tooling material being used, the type of work to be done, the quality of finish and the number of components to be produced.</p> <p><strong>Direction of cut<br> </strong>The direction of cut affects the life of a tool, the quality of the cut and surface finish of the material you are working with. When selecting a tool it’s important to consider material being used, the product requirement and the specifications of the CNC machine.</p> <p><strong>Cutting speed<br> </strong>Cutting speed is the peripheral speed of the tool. You need to know the cutting speed and RPM for the tool you have selected on the CNC machine you are using. Just remember that cutting speed is in relation to the tool itself while feed speed is in relation to the movement of the tool.</p> <p><strong>Feed rate<br> </strong>Feed speed is the rate at which the work piece moves into the cutter. It is always determined in relation to the spindle speed. Using the wrong feed speed can produce too much dust or burn the work piece. To determine the optimum feed speed you can use a feed speed table or calculate it mathematically.</p> </div>',
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'id' => '5c68164e-2158-4e25-9864-11ecbf642051',
'name' => 'Precision Machining Services',
'content' => '<div class="entry-content"> <p><span><span>At Shefield we operate range of CNC machining stations in our spacious facility operating around the clock.</span></span></p> <p><span><span>For last 5 years, Shefield has been a trusted provider of exceptional CNC Milling and CNC Turning in addition to conventional turning, milling and drilling. We’ve built a reputation on supplying our customers with precision and quality, and we promise every new customer the same satisfaction and quality our existing customers have come to rely on when it comes to CNC machining.</span></span></p> <p><span><span>Our engineering capabilities can cater to demanding technical specifications and requirements for different types of industries. We have been machining components for challenging industries in terms of their technical requirements namely the Aerospace.</span></span></p> <p><span><span>We are able to produce precision components of consistent quality for tolerances of </span></span></p> <p><span><span>Our systematic approach coupled with our strict adherence to the highest work ethics is the driving force behind our remarkable growth, over a relatively short span of time. </span></span></p> <p><span><span>This strength had awarded us the presence in diverse field of applications like,</span></span></p> <ul> <li><span><span>Power Transmission Industry </span></span></li> <li><span> <span>Machine Building Industry</span></span></li> <li><span> <span>Basic Electrical Industry</span></span></li> <li><span><span>Aerospace Industry</span></span></li> <li><span> <span>Textile Industry</span></span></li> <li><span> <span>Bearing<br> </span></span></li> </ul> <p><span><span>It is not enough to machine a part to tight tolerances. If tight tolerance parts do not function properly within the complete product or system, even the most precise CNC machining company fails to do their job. For this reason, In-process testing is performed at various stages of assembly to ensure that the part is machined to exact customer specifications.</span></span></p> <p><span><span>Our value-added custom metal machining services are designed to provide end-to-end solution, including product concept and design capabilities as well as consultation on,</span></span></p> <ul> <li><span><span>Material selection </span></span></li> <li><span><span>Prototyping </span></span></li> <li><span><span>superior quality control involving specific testing, evaluation, and calibration of all parts, equipment, and procedures</span></span></li> </ul> <p><span><span>Through aggressively recruiting new talent and constantly honing the skills of our existing team, the combination of fresh knowledge and industry experience at Shefield allows us to provide the very best CNC turning, and more. This approach to CNC turning has awarded us a position as preferred supplier. </span></span></p> </div>',
'created' => '2020-11-29 17:59:01',
'modified' => '2020-11-29 18:34:30'
)
),
(int) 4 => array(
'Capability' => array(
'id' => '5c68164e-2158-4e25-9864-11ecbf642052',
'name' => 'CNC Milling',
'content' => '<div class="entry-content"> <p>We provide CNC Milling services with a level of quality and precision that will make Shefield not simply a onetime supplier of CNC machining, but a trusted source for years to come. Our set up is suited to both development work as well as high volume CNC Milling of medium sized components in all materials including plastics.</p> <p>Our 4 axis vertical CNC Milling center, offer the ability to machine complex surfaces and areas otherwise unreachable on 3 axis machines including pockets and holes to be cut around a cylindrical part as well as machining conventional components on 4 faces in one operation. 4 axes CNC machining of conventional components can also result in higher productivity for large batches. Dedicated tool makers and programmers are available round the clock.</p> <p>In addition, we also offers pre-production engineering, design services, and complete manufacturing to help improve the quality of every CNC milling project. Secondary operational services that we provide include Heat treatment, Plating, anodizing, assembly, grinding, Honing, painting, powder coating, and welding.</p> <p>Through aggressively recruiting new talent and constantly honing the skills of our existing team, the combination of fresh knowledge and industry experience at Shefield allows us to provide the very best CNC milling, and more. This approach to CNC milling has awarded us a position as preferred supplier.</p> </div>',
'created' => '2020-11-29 17:59:01',
'modified' => '2020-11-29 18:34:41'
)
),
(int) 5 => array(
'Capability' => array(
'id' => '5c68164e-2158-4e25-9864-11ecbf642053',
'name' => 'CNC Turning',
'content' => '<div class="entry-content"> <p>We standardise on the Haas CNC turning centres for ease of increasing productivity and maintenance. Our set up is suited to both development work as well as high volume CNC turning of medium sized components in all materials including plastics.As a solution provider for CNC turning and machining, our goal is to develop long term relationships. To achieve this goal we work on to make satisfaction and quality our primary concern for every project.</p> <p>We pride ourselves on delivering perfect and competitively priced CNC turning regardless of the production requirements, and we promise that every customer will receive the same quality and service that our existing customers have come to depend and rely on.</p> <p>CNC Turning at Shefield features turning capabilities up to a 10” diameter capacity. Some of our lathes have stock acceptance up to 12”x40” for high production jobs.</p> <p>Having provided precision CNC turning for customers ranging from the electrical industry to the defence and aerospace industries, every customer can expect tight tolerances, exceptional quality, and competitive pricing.</p> <p>At Shefield we enjoy a challenge. Over the years, we have had the pleasure of providing the CNC turning and machining for some of the most complex and challenging projects. </p> <p>In addition, we also offers pre-production engineering, design services, and complete manufacturing to help improve the quality of every CNC turning project. Secondary operational services that we provide include Heat treatment, Plating, anodizing, assembly, grinding, Honing, painting, powder coating, and welding.</p> </div>',
'created' => '2020-11-29 17:59:01',
'modified' => '2020-11-29 18:34:56'
)
),
(int) 6 => array(
'Capability' => array(
'id' => '5c68164e-2158-4e25-9864-11ecbf642054',
'name' => 'Contract Manufacturing',
'content' => '<div class="entry-content"> <p><span style="color: #4f81bd;">“<span><span>Machining for the modern world”</span></span></span></p> <p><span><span>Sheffield’s complete precision engineering service includes advice, development and prototyping and manufacturing. We provide tailored CNC milling services, manual milling, and turning, CNC turning, drilling and tapping, and much more.In addition to our in-house manufacturing capability we do have long term business relationship for contract manufacturing. </span></span></p> <p><span><span>We have state of art CNC machines which conform to high quality standards for tighter tolerances , faster cycle times, consistency, quality, and flexibility while reducing error and process downtime. </span></span></p> <ul> <li><span><span>Wire Cutting</span></span></li> <li><span><span>Grinding</span></span></li> <li><span><span>EDM</span></span></li> <li><span><span>Electro-less Plating</span></span></li> <li><span><span>Heat Treatments</span></span></li> <li><span><span>Anodizing</span></span></li> </ul> </div>',
'created' => '2020-11-29 17:59:01',
'modified' => '2020-11-29 18:35:06'
)
),
(int) 7 => array(
'Capability' => array(
'id' => '5c68164e-2158-4e25-9864-11ecbf642055',
'name' => 'Value added services',
'content' => '<div class="entry-content"> <p><span style="color: #53548a;">“Adding Value is our strength”</span></p> <p><span><span>Shefield offer a complete line of secondary and contract manufacturing capabilities as a value addition to the product. From simple assembly of mating components to complete turnkey assembly project of high precision complicated assemblies.</span></span></p> <p><span><span>Our value-added custom metal machining services are designed to provide end-to-end solution, including product concept and design capabilities as well as consultation on,</span></span></p> <ul> <li><span><span>Material selection </span></span></li> <li><span><span>Prototyping </span></span></li> <li><span><span>superior quality control involving specific testing, evaluation, and calibration of all parts, equipment, and procedures</span></span></li> </ul> <p><span><span><span><span>We offer comprehensive precision machining and finishing services, as well as assembly of diverse components into complete products or systems. Through value-added options, such as assembly we are able to provide consistent reliable quality and on-time delivery at a competitive cost.</span></span></span></span></p> <p><span><span> </span></span></p> <p><span><span><span><span>As a drive to provide one stop solution, not only do we produce parts to exact tolerances, but we also assemble products or systems with the care and attention to detail customer require. By offering product assembly services, we are able to provide customers with the fast turnarounds they need to market effectively. Quality redundancies are implemented in this final phase of production for the best possible performance of your product or system</span></span></span></span></p> <p><span><span>We have segregated assembly area with fully equipped work flow stations. All stations have an assortment of tools to perform various assembly operations required. Trained and certified employees, who adhere to strict work instructions.. Our employees are dedicated to ensure that product performs as efficiently as possible and as a result strive to meet consistent high quality standards.</span></span></p> <p><span><span><span><span>Assembly done in-house means that your product or system is assembled with the same commitment to quality as the individual parts we produce </span></span></span></span></p> <p><span><span>Additionally, we offer a wide variety of value added services that can save you time and money. Our manufacturing and contract capabilities include,</span></span></p> <ul> <li><span><span><span style="color: #3e3e67;"><span>Hydro Testing</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Heat treating,</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Sand Blasting</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Honing, </span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Nitriding</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Black Oxiding, </span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Anodizing, Plating</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Case Hardening, </span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Case Carbonizing</span></span><span style="color: #3e3e67;"><span> </span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Blister Packaging</span></span></span></span></li> </ul> </div>',
'created' => '2020-11-29 17:59:01',
'modified' => '2020-11-29 18:35:17'
)
),
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'Capability' => array(
'id' => '5c68164e-2158-4e25-9864-11ecbf642056',
'name' => 'Material Competence',
'content' => '<div class="entry-content"> <p><span><span><span><span>The process of CNC machining operation begins with material selection. Depending on functional requirement, materials are selected based on composition, geometry, microstructure, physical and mechanical properties. Thorough understandings of various properties of material are very essential to design the machining process.</span></span></span></span></p> <p><span><span><span><span>Our team is experienced on handling wide range of materials and its sub group. To name a few,</span></span></span></span></p> <ul> <li><span><span><span style="color: #3e3e67;"><span>Hot Die Steels </span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Tool Steels</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>High Carbon Steels</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Low Carbon Steels</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Stainless Steels</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Non Ferrous Metals</span></span></span></span></li> <li><span><span><span style="color: #3e3e67;"><span>Plastics</span></span></span></span></li> </ul> <p><span><span><span><span>Understanding material in right context enables our team for optimum selection of the tools, which result in achieving intended product functionality.</span></span></span></span></p> </div>',
'created' => '2020-11-29 18:00:39',
'modified' => '2020-11-29 18:35:29'
)
),
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'Capability' => array(
'id' => '5c68164e-2158-4e25-9864-11ecbf642057',
'name' => 'Infrastructure',
'content' => '<div class="entry-content"> <p><span style="color: #0070c0;"><span>Though we have team of creative and willing engineers, we could not have delivered quality components in time to our valued customers without a well planned and structured backbone of our facility.</span></span></p> <p><strong>Land</strong><span><span>:</span></span></p> <p><span><span>4000 square feet strategically located in business province of western India. This rapidly growing district is well connected to high ways and ports.</span></span><span style="color: #00b0f0;"></span></p> <p><strong>Plant and building:</strong></p> <p><span><span>Well planned injection molding facility built to provide,</span></span></p> <ul> <li><span><span>Resistance to earth quake up to </span></span></li> <li><span><span>Compliance with safety norms,</span></span></li> <li><span><span>Optimum material movement,</span></span></li> <li><span><span>Designated area for NC controls,</span></span></li> <li><span><span>Optimum dust control,</span></span></li> <li><span><span>Comfortable air circulation,</span></span></li> <li><span><span>Maximum Daylight usage,</span></span></li> </ul> <p><strong>Inspection Facility</strong></p> <p><span><span>A range of sophisticated measuring and testing equipment facilitate easy and accurate evaluation of the product produced. This includes but not limited to,</span></span></p> <ul> <li><span><span>Profile projector, callipers, micrometers, Slip gauge, bore gauge, height gauge, Pin gauge, thread and radius gauge, filler gauge, dial indicators, CMM contract, 3D digitizing contract.</span></span></li> </ul> <p><strong>Human Capital: </strong></p> <p><span><span>Our biggest asset is our people who drive the organization to achieve greater heights in customer satisfaction. We are proud to have a dedicated and competent team who believes in continual improvement to offer you services of international standards. This team consists of Plastics Engineer, Process Engineer, Mechanical Engineer, Design Engineer, Project Engineer, Cost analyst, Quality Engineers and many more.</span></span></p> </div>',
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'modified' => '2020-11-29 18:35:41'
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'id' => '5c68164e-2158-4e25-9864-11ecbf642058',
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'created' => '2020-11-29 18:00:39',
'modified' => '2020-11-29 18:44:39'
)
)
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)include - APP/View/Capabilities/view.ctp, line 17
View::_evaluate() - CORE/Cake/View/View.php, line 971
View::_render() - CORE/Cake/View/View.php, line 933
View::render() - CORE/Cake/View/View.php, line 473
Controller::render() - CORE/Cake/Controller/Controller.php, line 968
Dispatcher::_invoke() - CORE/Cake/Routing/Dispatcher.php, line 200
Dispatcher::dispatch() - CORE/Cake/Routing/Dispatcher.php, line 167
[main] - APP/webroot/index.php, line 117
